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Definition of AlCrN (Aluminium Chromium Nitride) PVD coating for industrial blades: the hardest standard PVD coating, ideal for high-temperature and dry cutting applications.

undefined Aluminium Chromium Nitride (AlCrN) is a PVD ceramic coating with the highest hardness (3,200 HV) and the best high-temperature stability of the standard PVD coatings. Applied at 400โ€“500 ยฐC, 2โ€“4 ยตm thick. The aluminium content forms a stable aluminium oxide layer at high temperature, preventing further oxidation.

When to use

  • High-speed tissue and film slitting (> 1,000 m/min)
  • Hot shear blades (aluminium, copper)
  • Dry cutting applications (no coolant)
  • High-speed steel cutting
  • Stainless plate shearing (with the right chamfer)

When NOT to use

  • On thin knives (risk of micro-cracking from the high hardness)
  • On impact-loaded parts (carbide or uncoated is better)
  • Where the substrate dominates (a coating is a 20โ€“30 % life gain, not a transformation)

See also: PVD Coating Comparison Table, TiAlN coating.

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Definition of adhesive wear in industrial cutting: loss of knife material when micro-welds between the edge and the substrate fracture at the knife side, not the substrate side.

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Definition of built-up edge (BUE) in industrial cutting: weld-like adhesion of substrate material to the cutting edge, a common cause of poor cut quality on stainless, aluminium and gummy plastics.

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